Distilling design methodologies for additive manufacturing from case studies
DOI:
https://doi.org/10.7577/formakademisk.5681Emneord (Nøkkelord):
additive manufacturing, 3d print, design methodologies, 3d printed design, design researchSammendrag
Additive manufacturing (AM) is a palette of digital fabrication tools which has quickly established itself as one of the key prototyping methods used during design development processes. Nevertheless, end product applications of AM are rare and usually limited to high end customised niches, such as medical implants or one of a kind, expensive and high-performance objects (Attanasio, 2022). The lack of more daily examples of successful AM end products despite a matured technology raises the question whether there are no real niches for AM end products or if designers have not yet been able to identify and address them. We argue that a lack of suitable design methodologies (DM) integrating modern understanding of AM is at least partially responsible for the lack of progress. In this paper we analyse the current state of AM applications for end product manufacturing and propose a bottom-up approach for creating AM for DM from case studies to address the lack of available literature in the field.
Referanser
Anderson, C. (2012). Makers: The new industrial revolution. Random House Business Books.
Anton, A., Lin, C. W., Skevaki, E., Wang, M.-Y., Wangler, T., Flatt, R. J., Soto, A. G., Gebhard, L., Kaufmann, W., & Hasmeyer, M. (2024). Tor Alva: A 3D concrete printed tower. In P. Ayres, M. R. Thomsen, B. Sheil, A. Skavara. Fabricate 2024: Creating Resourceful Futures (pp. 252-259). UCL Press. https://doi.org/10.2307/jj.11374766.35
Attanasio, N. (2022). Filippo Ganna batte il record mondiale dell’ora con la bici piranello stampata in 3D. https://www.3dnatives.com/it/ganna-record-dellora-bici-pinarello-3d-151020229/#!
Becker, R., Grzesiak, A., & Henning, A. (2005). Rethink assembly design. Assembly automation, 25(4), 262-266. https://doi.org/10.1108/01445150510626370
Berlin, E., Simian, R., & Walter, M. (2016). Musikinstrumente aus dem 3D-Drucker [Monography, Universität Basel].
Bhooshan, S., Bhooshan, V., Dell’Endice, A., Chu, J., Singer, P., Megens, J., Van Mele, T., & Block, P. (2022). The striatus bridge. Architecture, Structures and Construction, 2(4), 521-543. https://doi.org/10.1007/s44150-022-00051-y
Bitonti, F. (2019). 3D printing sesign: Additive manufacturing and the materials revolution. Bloomsbury Visual Arts. https://doi.org/10.5040/9781474220989
Blasco, M. P., & Fausto, I. C. (2024). Prefabricated housing construction throughout history. archiDOCT, 12(2). https://riunet.upv.es/server/api/core/bitstreams/15ba65e5-aa78-4845-bd85-afb623a9e02b/content
Campos, T., Cruz, P. J. S., & Figueiredo, B. A. F. (2020). Paper in architecture: The role of additive manufacturing. In P. J. da Silva Bartolo, F. M. da Silva, S. Jaradat, H. Bartolo. Industry 4.0 – Shaping The Future of The Digital World. Proceedings of the 2nd International Conference on Sustainable Smart Manufacturing (S2M 2019), 9–11 April 2019, Manchester, UK. CRC Press. https://doi.org/10.1201/9780367823085-30
Capjon, J. (2004). Trial-and-error based innovation: Catalysing shared engagement in design conceptualisation [Doctoral thesis]. Oslo School of Architecture.
Chan, M. C. E., & Clarke, D. R. (2019). Rethinking the connection between theory and methodology: A question of mutual affordances. In Proceedings of the Eleventh Congress of the European Society for Research in Mathematics Education (CERME11). https://hal.science/hal-02417376v1
D'Aveni, R. (2015). The 3-D printing revolution. Harvard business review, 93(5), 40–48. https://hbr.org/2015/05/the-3-d-printing-revolution
Deighton, B. (2014). What does the future hold for 3D printing? Horizon, the EU research & innovation magazine. https://ec.europa.eu/research-and-innovation/en/horizon-magazine/what-does-future-hold-3d-printing
Eisenhardt, K. M. (1989). Building theories from case study research. The Academy of Management Review, 14(4), 532-550. https://doi.org/10.2307/258557
Flatt, R. J., & Wangler, T. (2022). On sustainability and digital fabrication with concrete. Cement and Concrete Research, 158, 106837. https://doi.org/10.1016/j.cemconres.2022.106837
Gibson, I., Rosen, D. W., Stucker, B., & Khorasani, M. (Red.). (2020). Additive manufacturing technologies (Third edition). Springer. https://doi.org/10.1007/978-3-030-56127-7
Gregory, M., Hameedaldeen, S., Intumu, L., Spakousky, J., Toms, J., & Steenhuis, H. (Red. )(2016). 3D printing and disaster shelter costs. 2016 Portland International Conference on Management of Engineering and Technology (PICMET), Honolulu, HI, USA, (pp. 712-720). IEEE. https://doi.org/10.1109/PICMET.2016.7806594
Hager, I., Golonka, A., & Putanowicz, R. (2016). 3D Printing of buildings and building components as the future of sustainable construction? Procedia Engineering, 151, 292-299. https://doi.org/10.1016/j.proeng.2016.07.357
Hopkinson, N., Hague, R. J. M., & Dickens, P. M. (2006). Rapid manufacturing: An industrial revolution for the digital age. Wiley. https://doi.org/10.5040/9781474248730
Hoskins, S. (2018). 3D printing for artists, designers and makers (2nd ed.). Bloomsbury. https://doi.org/10.5040/9781474248730
Howe, R., Shahbazmohamadi, S., Bass, R., & Singh, P. (2014). Digital evaluation and replication of period wind instruments: The role of micro-computed tomography and additive manufacturing. Early Music, 42(4), 529-536. https://doi.org/10.1093/em/cau091
Ibrahim, I., Eltarabishi, F., Abdalla, H., & Abdallah, M. (2022). 3D printing in sustainable buildings: Systematic review and applications in the United Arab Emirates. Buildings, 12(10), 1703. https://doi.org/10.3390/buildings12101703
Juračka, D., Katzer, J., Kobaka, J., Świca, I., & Seweryn, K. (2023). Concept of a 3D-printed voronoi egg-shaped habitat for permanent lunar outpost. Applied Sciences, 13(2), 1153. https://doi.org/10.3390/app13021153
Kempton, W. (2019). Unpacking making: A product design critique on emergent uses of additive manufacturing [Doctoral thesis, Oslo School of Architecture and Design]. Oslo. http://hdl.handle.net/11250/2597236
Kempton, W., & Killi, S. (2014). Take cover: Case study in artisan telephone covers for DDM. High Value Manufacturing: Advanced Research in Virtual and Rapid Prototyping, Leiden. https://doi.org/10.1201/b15961-115
Killi, S. (2013). Designing for additive manufacturing: Perspectives from product design [Doctoral thesis]. Oslo School of Architecture and Design.
Killi, S. (2017). Additive manufacturing: Design, methods, and processes. Pan Stanford Publishing. https://doi.org/10.1201/b22510
Kolarevic, B. (2015). From mass customisation to design ‘democratisation’. Architectural Design, 85(6), 48-53. https://doi.org/10.1002/ad.1976
Korniejenko, K., Pławecka, K., & Kozub, B. (2022). An overview for modern energy-efficient solutions for lunar and martian habitats made based on geopolymers composites and 3D printing technology. Energies, 15(24), 9322. https://doi.org/10.3390/en15249322
Lipson, H., & Kurman, M. (2013). Fabricated: The new world of 3D printing. Wiley.
Lojanica, V., Colic-Damjanovic, V.-M., & Jankovic, N. (2018). Housing of the future: Housing design of the fourth industrial revolution. 2018 5th International Symposium on Environment-Friendly Energies and Applications (EFEA), Rome, Italy, 2018 (pp. 1-4). IEEE. https://doi.org/10.1109/efea.2018.8617094
Madan, A., Budhaulia, P. N., & Nailwal, P. (2022). Manufacturing of regeneratively cooled rocket nozzles. International Journal of Innovative Research in Science, Engineering and Technology (IJIRSET), 11(4), 3759 - 3765. https://doi.org/10.15680/IJIRSET.2022.1104108
Mahdi, R. M. (2021). Printed house as a model for future housing. In 4th International Conference on Engineering Sciences (ICES 2020) 5th-6th December 2020, Kerbala, Iraq (IOP Conference Series: Materials Science and Engineering, Volume 1067). https://doi.org/10.1088/1757-899x/1067/1/012035
Manglani, V. (2018, 15.11.2018). Ricardo Simian gewinnt mit 3D-gedrucktem „Keyed Wind Instrument“ Purmundus Challenge im rahmen der Formnext 2018. 3Druck.com. https://3druck.com/pressemeldungen/ricardo-simian-3d-gedrucktem-keyed-wind-instrument-purmundus-challenge-formnext-2018-2977562/
Monroe, R. (2023, 23.January). Can 3-D printing help solve the housing crisis? The New Yorker. https://www.newyorker.com/magazine/2023/01/23/can-3-d-printing-help-solve-the-housing-crisis
Panda, S. K., Rath, K. C., Mishra, S., & Khang, A. (2023). Revolutionizing product development: The growing importance of 3D printing technology. Materials Today: Proceedings. https://doi.org/10.1016/j.matpr.2023.10.138
Prior, M. (2024, 12.August). SpaceX optimizes Raptor 3 engine with the help of DfAM and 3D printing. https://www.3dnatives.com/en/spacex-optimizes-raptor-3-dfam-3d-printing-120820244/#!
Puzatova, A., Shakor, P., Laghi, V., & Dmitrieva, M. (2022). Large-scale 3D printing for construction application by means of robotic arm and gantry 3D printer: A review. Buildings, 12(11), 2023. https://doi.org/10.3390/buildings12112023
Reeves, P. (2013). 3D printing & additive manufacturing in the medical and healthcare marketplace. Econolyst. https://reevesinsight.com/wp-content/uploads/2020/02/33-2013-medical.pdf
Reeves, P. (2014). The promise of mass personalisation, on demand. https://projects.research-and-innovation.ec.europa.eu/en/horizon-magazine/promise-mass-personalisation-demand
Renjith, S. C., Park, K., & Okudan Kremer, G. E. (2020). A design framework for additive manufacturing: Integration of additive manufacturing capabilities in the early design process. International Journal of Precision Engineering and Manufacturing, 21(2), 329-345. https://doi.org/10.1007/s12541-019-00253-3
Salandin, A., Quintana-Gallardo, A., Gómez-Lozano, V., & Guillén-Guillamón, I. (2022). The first 3D-printed building in Spain: A study on its acoustic, thermal and environmental performance. Sustainability, 14(20), 13204. https://doi.org/10.3390/su142013204
Savan, J., & Simian, R. (2014). CAD modelling and 3D printing for musical instrument research: The renaissance cornett as a case study. Early Music, 42(4), 537-544. https://doi.org/10.1093/em/cau090
Savini, A., & Savini, G. G. (2015, 18-19 Aug. 2015). A short history of 3D printing, a technological revolution just started. In 2015 ICOHTEC/IEEE International History of High-Technologies and their Socio-Cultural Contexts Conference (HISTELCON). IEEE. https://doi.org/10.1109/HISTELCON.2015.7307314
Shen, Y., Lin, L., Wei, S., Yan, J., & Xu, T. (2022). Research on the preparation and mechanical properties of solidified 3D printed concrete materials. Buildings, 12(12), 2264. https://doi.org/10.3390/buildings12122264
Simian, R. (2019). Slide pipe consort. In R. Simian, R. 3D music instruments. https://research.3dmusicinstruments.com/slide-pipes.html
Simian, R. (2023). 3D-printed musical instruments: Lessons learned from five case studies. Music & Science, 6. https://doi.org/10.1177/20592043231210653
Simian, R. (2024). Evaluating the suitability of niches for additive manufacturing production: Proposal for a numeric evaluation tool. The International Journal of Advanced Manufacturing Technology, 135, 1303-1317. https://doi.org/10.1007/s00170-024-14593-6
Simian, R. (2025). Coming full circle: Using digital technologies in the fagottini and tenoroons research projects. In D. Agrell & T. K. Drescher, Martin (Eds.), Fagottini and Tenoroons – Small-Sized Bassoons from the 18th and 19th Centuries (Vol. 43, pp. 177-191). Schwabe Verlag. https://doi.org/10.24894/978-3-7965-5182-6
Sonwalkar, S. (2020). Roadmap for adopting 3D concrete printing technology for production of affordable houses. [University of Twente].
Steinert, M., & Leifer, L. J. (2010, 18-22 July 2010). Scrutinizing Gartner's hype cycle approach. In PICMET 2010 Technology Management for Global Economic Growth, Phuket, Thailand, 2010 (pp. 1-13). IEEE. https://ieeexplore.ieee.org/abstract/document/5603442
Tay, Y. W. D., Panda, B. N., Ting, G. H. A., Ahamed, N. M. N. , Tan, M. J. & Chua, C. K. (2020). 3D printing for sustainable construction. In P. J. da Silva Bartolo, F. M. da Silva, S. Jaradat, H. Bartolo. Industry 4.0 – Shaping The Future of The Digital World. Proceedings of the 2nd International Conference on Sustainable Smart Manufacturing (S2M 2019), 9–11 April 2019, Manchester, UK. (pp. 199-123). CRC Press. https://doi.org/10.1201/9780367823085-22
Tomiyama, T., Gu, P., Jin, Y., Lutters, D., Kind, C., & Kimura, F. (2009). Design methodologies: Industrial and educational applications. CIRP annals, 58(2), 543-565. https://doi.org/10.1016/j.cirp.2009.09.003
Verdegem, S., & Simian, R. (2022). Adding a new dimension to woodwind instrument making, with a little help from our (tech) friends. Journal of the American Musical Instrument Society, 48I, 300-306. https://search.proquest.com/openview/a50e9132e46dd64cdd2d2dcf2a043d2e/1?pq-origsite=gscholar&cbl=26488
Wanke, F. (2019, 26.11.2019). Additive manufacturing: Expectations vs. reality. ARC Advisory Group. https://www.arcweb.com/blog/additive-manufacturing-expectations-vs-reality
Warnier, C., Verbruggen, D., Ehmann, S., & Klanten, R. (2014). Printing things: Visions and essentials for 3D printing. Gestalten.
WASP. (2019, 22.10.2019). WASP and Mario Cucinella architects present TECLA a 3D printed global habitat for sustainable living. https://www.dropbox.com/sh/emizcvzuat21bvi/AAB4el_Q96FCfGduu8ZJ_rzha?dl=0
Yang, S., & Zhao, Y. F. (2015). Additive manufacturing-enabled design theory and methodology: A critical review. The International Journal of Advanced Manufacturing Technology, 80(1), 327-342. https://doi.org/10.1007/s00170-015-6994-5
Žujović, M., Obradović, R., Rakonjac, I., & Milošević, J. (2022). 3D printing technologies in architectural design and construction: A systematic literature review. Buildings, 12(9), 1319. https://doi.org/10.3390/buildings12091319
Nedlastinger
Publisert
Hvordan referere
Utgave
Seksjon
Lisens
Opphavsrett 2025 Ricardo Simian
Dette verket er lisensiert under Creative Commons Attribution 4.0 International License.
- Forfatteren(e) beholder sin opphavs- og kopieringsrett til eget manuskript, men gir tidsskriftet varig rett til 1) å fremføre manuskriptet for offentligheten i den opprinnelig publiserte digitale form, og 2) å registreres og siteres som første publisering av manuskriptet.
- Forfatteren må selv forvalte sine økonomiske kopieringsrettigheter overfor eventuell tredjepart.
- Tidsskriftet gir ingen økonomisk eller annen kompensasjon for innsendte bidrag, medmindre det er gjort særskilt avtale om dette med forfatteren(e).
- Tidsskriftet plikter å arkivere manuskriptet (inklusive metadata) i den opprinnelig publiserte digitale form, i minst ett dertil egnet åpent tilgjengelig langtidsarkiv for digitalt materiell, som for eksempel i de norske universitetenes institusjonsarkiv innen rammen av NORA-samarbeidet.
Verket vil bli publisert OpenAccess med en Creative Commons 4.0-lisens som tillater alle å lese, dele og tilpasse innholdet, også kommersielt, under lisensvilkårene:
Dette verket må tilskrives/ krediteres på riktig måte, en lenke må gis til CC-BY 4.0-lisensen, og endringer som er gjort må angis på en rimelig måte, men ikke på noen måte som antyder at lisensgiveren støtter deg eller din bruk.
Cited by
